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Three-axis intelligent dispenser


1. Definition of three-axis intelligent dispensing machine

A three-axis intelligent dispenser, also known as an automatic dispenser, is an automated device that uses a three-axis platform (XYZ) to specifically control the fluid. It runs through the XYZ three axes, that is, the X-axis controls the left and right operation, the Y-axis controls the front and back operation of the worktable, and the Z-axis controls the upper and lower operation, so as to realize the precise control of the fluid (such as glue), and attach the fluid to the surface of the product or inside the product in the form of pointing, coating, spraying and other processes. The three-axis intelligent dispensing machine is composed of a variety of components such as a three-axis motion system, a dispensing control system, a dispensing head, a pressure sensor, an electric heating system, etc., which realizes the automation of dispensing operations through programming control, and can complete complex gluing paths, which is one of the indispensable important equipment in modern industrial production.

2. What are the manufacturers of three-axis intelligent dispensing machines?

There are many manufacturers of three-axis intelligent dispensing machines, among which Hongdahui Technology is a manufacturer worth introducing. Founded in 2013, Hongdahui Technology is a national high-tech enterprise focusing on providing high-speed dispensing, precision coating, auxiliary material placement and other process equipment. The Company's products include precision dispensing machines, automatic dispensing machines, hot melt adhesive dispensing machines, etc., which are widely used in electronics, automotive, medical and other industries. With technological innovation as the core, Hongdahui Technology is committed to providing customers with high-quality dispensing automation solutions.

3. The basic principle of three-axis intelligent dispensing machine.

The three-axis intelligent dispenser is an automated mechanical equipment, and its basic principle is mainly based on the three-axis control system (X-axis, Y-axis, Z-axis) and dispensing valves. The three-axis control system controls the dispensing valve to move along a predetermined path through high-precision servo motors or transmission components such as stepper motors, guide rails, and ball screws to achieve precise dispensing in different positions.

After receiving the signal from the control system, the dispensing valve will spray the compound to the specified position according to the preset parameters and speed. As the core component, the dispensing head contains a glue supply system and a glue injection system, which is in direct contact with the rubber compound and sprays the rubber to the specified position. At the same time, the pressure sensor monitors the pressure of the compound to ensure the stability of the glue output. Some models are also equipped with an electric heating system to heat the compound to accommodate the needs of different viscosities.

The whole process is precisely controlled by the program to achieve efficient and accurate dispensing operations. The three-axis intelligent dispensing machine has the advantages of high precision and high efficiency, and is widely used in electronic assembly, automobile manufacturing, aerospace and other fields.

Fourth, the characteristics of the three-axis intelligent dispensing machine

The 3-axis intelligent dispenser, also known as the 3D dispenser, is an automated machine designed for the dispensing industry that requires dispensing non-specification graphics. Key features include:

1. High precision: Using high-precision servo motion control system and mature software system, it can accurately control dispensing path, speed, time and other parameters to ensure dispensing accuracy and consistency.

2. Strong adaptability: Various fixtures can be used according to the product to adapt to the dispensing needs of products of different shapes and sizes.

3. High degree of automation: Through the control system and mechanical system working together, automatic dispensing can be realized, manual intervention can be reduced, and production efficiency can be improved.

4. Easy to operate: full Chinese operation interface, easy to learn and understand, general production line workers can learn programming operation in a short time.

5. Versatility: It can not only realize dispensing on a flat surface, but also carry out dispensing operations in three-dimensional space to meet the dispensing needs of complex graphics.

6. Good stability: The equipment design is reasonable, the operation is stable and reliable, and the stability and reliability of long-term continuous work are ensured.

In short, the three-axis intelligent dispenser is one of the indispensable and important equipment in the modern manufacturing industry.

5. The main parameters of the three-axis intelligent dispensing machine

The main parameters of the three-axis intelligent dispenser include:

1. Working area: usually 500mm for X-axis, 500mm for Y-axis, 100mm for Z-axis (different according to model).

2. Speed: The maximum speed is usually 800mm/sec for X/Y axis and 300mm/sec for Z axis (varies according to model).

3. Accuracy: The highest repeatability is usually ±0.02mm or ±0.0125mm (varies according to the model).

4. Drive mode: servo drive.

5. Working voltage: AC220V~240V.

6. Others: may also include laser altimetry parameters, industrial camera parameters, computer parameters (such as processor, memory, system, etc.), pressure parameters, stroke parameters, and dispensing time parameters.

Together, these parameters determine the performance and scope of the 3-axis intelligent dispenser.

6. Common types of three-axis intelligent dispensing machines

Three-axis intelligent dispensing machine is a common type of industrial automation equipment, and its common types mainly include:

· Dual-liquid dispenser: Ideal for jobs that require the simultaneous dispensing of two types of glue.

· Single liquid dispensing machine: such as AB glue dispensing machine, conductive glue dispensing machine, hot melt glue dispensing machine, UV glue dispensing machine and silicone glue dispensing machine, etc., which are suitable for dispensing operations of single glue.

These types of three-axis intelligent dispensing machines can complete the dispensing tasks of plane and simple space trajectory, such as points, straight lines, arcs, etc., and are widely used in electronics, electrical appliances, toys, medical equipment and other fields.

7. What are the application industries of three-axis intelligent dispensing machine?

Three-axis intelligent dispensing machines are widely used in many industries, mainly including:

1. Electronics manufacturing industry: used in PCB board dispensing, circuit board packaging, LED packaging and other fields with high precision requirements.

2. Lighting industry: sealing and potting of LED lamps, lighting fixtures and other components.

3. Solar photovoltaic industry: applied to the potting and bonding of solar panels, solar water heaters and other components.

4. Automotive: used for dispensing and coating automotive parts.

5. Medical industry: make all kinds of medical tapes, medical bandages, etc.

6. Food industry: used for packaging, gluing, gluing, etc.

In addition, it is also suitable for communications, aerospace and other fields. With its high precision, high degree of automation, programmability and other characteristics, the three-axis intelligent dispenser has become an indispensable and important equipment in the modern manufacturing industry.

8. The price range of the three-axis intelligent dispensing machine

The price range of the 3-axis smart dispenser varies depending on factors such as the brand, model, configuration, and features. Generally speaking, the price range of the more common three-axis intelligent dispensing machines on the market ranges from a few hundred yuan to tens of thousands of yuan.